Forklift Attachments California - Without forklift attachments, many jobs would be difficult, if not impossible. The wide range of forklift attachments make most jobs not only possible but also safer and quicker. Forklift operators require training for each attachment they will be using as well as their general forklift training.
Many hydraulic and non-hydraulic forklift attachments are available. They offer numerous benefits by decreasing man-power, employee accidents, fuel consumption, damage to stock and time.
Equipment Considerations
Forklift attachments can replace existing attachments or may be added to a machine that doesn’t already have one. There are many equipment factors to consider prior to adding or replacing any forklift attachments. Considerations include the carriage type, the forklift model, the capacity of the forklift and the number of hydraulic functions used to power the features of the attachment.
Not considering these issues will drastically increase the safety risks associated with operating the machine and its attachments. This can increase risks relating to operator safety, forklift damage, stock damage and more. Extra safety factors must be considered which will be discussed in more detail.
Forklift Rating and Re-Rating
These machines are provided with lift capacity ratings from the manufacturer that need adjusting when changing or adding any forklift attachments. There are calculators available online from forklift attachment manufacturers to estimate each attachments particular lifting capacity. It is important to note that only the forklift manufacturer can provide accurate lifting capacities.
Before installing any kind of attachment, it is essential to contact the local authorized forklift dealer of the particular forklift brand to request that they rate the machine accordingly with the attachment being used. There will be a new specification plate that is factory authorized once the forklift manufacturer has re-rated the machine. This new specification plate will replace the original plate and should be installed showing the new rating for the forklift.
Equipment Upgrades
Forklift attachments rely on the machine’s hydraulic function and are made up of a forklift valve that has a lever situated close to the operator. This creates two passages of pressurized hydraulic oil for powering the attachment features. Note that not every attachment is hydraulic; however, the hydraulic attachments provide more features compared to the number of valves the forklift offers. When this happens, the forklift needs to have one or more valves added. There are several methods of adding a valve. There are many ways to add a forklift valve.Equipment manufacturers make forklift accessories for hose routing and valve placement. Due to the cost of labor and parts required, this process may not be practical. Other options include adding a cable reel and a hose in conjunction with a solenoid valve to divert oil from an existing location. The main issue is that the cable reels and hose may block the view of the operator and these items can be damaged. There are kits available that use a solenoid valve and specialty hoses that allow for the reinforced braid to double as an electrical conduit. Since these hoses replace existing forklift hoses, they remain safe from external damage while maintaining clear vision for the operator.
Safety Considerations
Proper training must be obtained prior to fitting any forklift attachment. An operator must be competent in the fitting, operating and removal of the attachment.
Two important safety factors must be considered before the use of any forklift attachment.
Firstly, it is important to note that any kind of forklift attachment will reduce the machine’s nominal load rating. The nominal load rating is computed with a stock fork carriage and forks. However, the actual load rating may be substantially lower.
Secondly, the forklift’s center of gravity will be affected when any forklift attachment is added. Obviously, the stability of the forklift is reduced. Due to the attachment weight being situated in front of the fulcrum point, the forklift needs to be driven as though it is partially loaded even when it is empty. Thus, when using any attachment, an operator should travel at a slow speed and make turns slowly and gently. Check the forklift’s capacity to ensure that every attachment is listed on the data plate.
Specific safety checks must be made prior to using each forklift attachment. The attachment must be:
1. Appropriate for the specific forklift being used;
2. Appropriate for the specific load;
3. Attached correctly;
4. Properly locked; and
5. Permitted on the forklift’s data plate.
List of Common Forklift Attachments
Below is a list of popular forklift attachments and their general uses. This is just a sample list of some of the most popular forklift attachments. The variety of attachments can drastically increase efficiency for many jobs.
SIDESHIFTER:
The sideshifter enables the forklift to move laterally for easier load placement without having to reposition the entire machine.
FORK POSITIONERS:
Fork positioners allow the forks to travel apart or together with each other to adjust for different load sizes.
DIMENSIONING DEVICES:
Dimensioning devices feature cargo dimensions useful for creating better efficiency in trucks, trailers and warehouses. This technology is often used alongside billing systems that monitor volume.
ROTATOR:
Rotators help to right tilted skids and are useful for fast unloading and tackling custom load requirements. Many attachments include a rotator feature.
ROLL AND BARREL CLAMP:
Allows for grasping of load with a rounded shape, such as rolled material and barrels, often with various pressure setting to avoid damage to more fragile materials. These attachments sometimes also have a rotate function to assist with, for example, rotating an item from a horizontal to a vertical position.
CARTON AND MULTIPURPOSE CLAMP:
Allows for grasping a load with a more squared shape, often with pressure settings. Products like cartons, boxes and bales can be moved with this type of attachment.
POLE ATTACHMENTS:
Pole attachments are placed where the forks would normally be and are used for transporting carpet and rolled up linoleum.
SLIP SHEETER OR PUSH-PULL:
Slip sheeter or push-pull attachment lets the operator move slip sheets with a clamping option instead of pallets. It can pull the slip sheet onto thin and wide metal forks to facilitate pushing or loading. The attachment variations include “Save,” where the slip sheet is removed to be used again or “Standard.”
DRUM HANDLER:
The drum handler is specifically designed to transport drums. It might feature arms to hold the drum or be a spring-loaded model to grip the top lid.
DRUM AND STORAGE BIN TIPPER:
Allows for quick transfer of loose or liquid contents in large containers.
MAN BASKET:
The man basket is a lift platform to allow workers to complete jobs with brackets and railings and safety harnesses.
TELESCOPIC FORKS:
Telescopic forks are used in warehouses that rely on stacking two pallets in the event one shelf is located behind another shelf with no aisle in between.
SCALES:
Enables operators to simultaneously weigh and transport pallets, eliminating the need to interrupt transport to travel to scales, and can be obtained in legal-for-trade weights for operations that bill by weight.
SINGLE-DOUBLE FORKS:
The single-double forks can be used alongside regular lifting tasks. It allows a single pallet or platform to move or two pallets beside each other. Additional attachments can be used and this replaces the need for having a separate specialty unit; thus reducing maintenance and operating costs associated with more than one machine.
SNOW PLOW:
Snow plows are used to remove snow and redistribute it; however, this attachment can be used with other loose kinds of material.
SKIPS:
Skips facilitate fast and safe removal of waste to the proper waste or skip compactor. Skips are either a bottom-emptying model or a roll-forward type.
BOOMS AND JIBS:
Jibs and boom offer extended forklift reach for transporting loads that are stacked deep or high or that are suspended. There are reach-over, low profile, precision lifting and extendable length options.
Forklift Attachment PDF
